HIP UNIVERSE

Discover our expertise in hip replacement forging

FORGINAL MEDICAL OFFERS TITANIUM AND MEDICAL STAINLESS STEEL HIP REPLACEMENTS

The manufacturing of hip prostheses is a field where precision and performance are paramount. FORGINAL Medical, a specialist in forging medical implants, stands out by offering tailor-made solutions for hip prosthesis manufacturing. With unique expertise, the company provides implants that combine strength, durability, and biocompatibility, meeting the strictest requirements of the healthcare sector.

Made in France

Our workshops are located in the Thiers industrial area.

Forge machining

Hot workpiece processing technique using progressive press work.

Mastery of materials

Use of certified materials, such as titanium (80%) and stainless steel (20%)

Why is forging the best technique for manufacturing hip prostheses?

Forging is widely recognized today as one of the best techniques for manufacturing hip prostheses. This method involves applying high pressure and heat to metal, altering its internal structure to achieve a precise shape. This technique ensures the strength and durability of implants.

The hip prosthesis is the most mechanically stressed implant in the human body. During movements such as walking or jumping, the neck of the hip stem (the part corresponding to the femoral head before the implant is placed) can endure stresses reaching several tons per cm². Forging ensures optimal fiber alignment within the metal structure of the implant, increasing the prosthesis’s resistance to fatigue. This property makes it the preferred technique for manufacturing hip prostheses.

How is a hip prosthesis made?

The manufacturing of a hip prosthesis follows a meticulous process to ensure quality, durability, and safety. At FORGINAL Medical, this process begins with an in-depth analysis of the patient’s needs and a precise modeling of the implant tailored to exact specifications. After design, materials such as titanium or medical stainless steel are carefully selected for their mechanical properties and biocompatibility.

The forging process follows, where materials are heated and shaped under pressure to create a strong and resilient piece. This process enhances the implant’s internal structure, contributing to better performance within the human body.

Finally, the implant undergoes high-precision machining to achieve its final shape. The finished product is rigorously tested to verify its strength, biocompatibility, and compliance with medical standards.

Materials Used in Hip Prosthesis Manufacturing

The choice of materials for a hip prosthesis is crucial to ensure its longevity and effectiveness. At FORGINAL Medical, materials are carefully selected to meet strict requirements for strength and biological tolerance.

Titanium hip prosthesis: Titanium is a leading material in hip prosthesis manufacturing. Due to its lightweight nature, corrosion resistance, and biocompatibility, titanium is particularly suited for orthopedic implants. A titanium hip prosthesis ensures optimal durability and a low risk of rejection by the body.
Medical stainless steel hip prosthesis: Medical stainless steel is also an excellent choice for implants, offering increased resistance to fatigue and mechanical stress. This material is also corrosion-resistant, making it a long-term option for patients.

Custom Manufacturing of Hip Prostheses

At FORGINAL Medical, the focus is on custom hip prosthesis manufacturing, perfectly tailored to each patient’s specific needs. Unlike manufacturers offering standardized implants, the company does not develop predefined ranges but instead focuses on personalized solutions.

This means that each implant is designed to match the patient’s exact anatomy, providing superior comfort and optimal functionality. Custom manufacturing also helps reduce complications and promote faster recovery after surgery.

Where are artificial hips manufactured, and by whom?

Artificial hips are manufactured in specialized facilities, often in factories dedicated exclusively to orthopedic implant production. FORGINAL Medical, as a hip prosthesis manufacturer, operates production workshops in France, where each implant is made following strict quality and safety standards. The company prioritizes an artisanal process, ensuring high-quality, custom-made implants for each patient.

Hip prostheses are manufactured by specialized medical implant companies, such as FORGINAL Medical. These manufacturers are responsible for designing, producing, and distributing implants used by surgeons worldwide. As a hip prosthesis manufacturer, FORGINAL Medical stands out for its ability to produce custom-made components tailored to each patient’s unique needs.

The Hip Prosthesis Manufacturing Process at FORGINAL Medical

The hip prosthesis manufacturing process at FORGINAL Medical involves several key steps:

Design and modeling: The first step involves collecting necessary data and creating a 3D model of the implant. Each prosthesis is designed to fit the patient’s anatomy precisely, considering factors such as size, shape, and medical specifications.
Forging and heat treatment: Once the model is validated, materials like titanium or stainless steel undergo a forging process under high pressure and temperature. This process optimizes the metal’s mechanical properties, making it more durable and resistant.
Machining and finishing: After forging, the implant is carefully machined to achieve its final shape. A high-precision polishing process is also performed to ensure a smooth and biocompatible surface.
Quality control and testing: Each hip prosthesis undergoes a series of rigorous tests to verify its fatigue resistance, biocompatibility, and compliance with international safety standards.

Advantages of FORGINAL Medical Hip Prostheses

FORGINAL Medical hip prostheses offer several notable advantages:

Exceptional fatigue resistance: Thanks to the forging process, the prosthesis benefits from a reinforced internal structure, ensuring greater durability and optimal resistance to mechanical forces.
Complete customization: Each prosthesis is custom-designed, ensuring a perfect fit with the patient’s anatomy and optimizing clinical outcomes.
High-quality materials: Titanium and medical stainless steel are highly resistant materials, well tolerated by the human body, ensuring implant safety and longevity.
Expertise and craftsmanship: FORGINAL Medical applies its expertise in medical forging to every prosthesis, providing tailor-made solutions adapted to the needs of both patients and surgeons.